Every manufacturer has their own material handling equipment they use to transport goods. Most commonly found in warehouses and distribution centers, forklifts are essential to the needs of many companies. While their usefulness may vary, it is important for anyone who interacts with loads to know what forklift is and the basic specifications about it.
What is Material Handling Equipment?
When you need to move materials, you need a material handling equipment (MHE). A forklift is one type of MHE.
Machinery plays an important role in factories, warehouses, and other industrial settings. Material handling equipment takes raw materials and turns them into finished products. Forklifts are one type of material handling equipment. Forklifts move large pieces of cargo around a facility by flexing their forks, or jabs, forward and backward.
For companies that deal with hazardous materials, forklifts can play a vital role in moving these materials safely. Forklift drivers need to be very aware of the types of materials they're moving and how to set up the lift so it's safe for the cargo.
MHE can be broken down into a few different categories: forklifts, pallets, containers and conveyors. Each has its own unique capabilities that are important in material handling.
Forklifts are perhaps the most recognizable type of MHE. They’re typically tall and slender with two lifting forks at the front. They’re commonly used for moving large objects, like bags of potatoes or lumber.
Pallets are slightly smaller than forklifts and usually only have one lifting fork. They’re mostly used for lightweight items, like boxes of cereal or books. Pallets can be stacked on top of each other to create more room.
Containers are a newer type of MHE that’s gaining popularity in industrial settings. Containers typically come in different sizes and capacities, so they can handle a variety of different objects. Containers can also be stackable to create more space.
Conveyors are probably the most famous type of MHE in the workplace. These rotating or cable-transport systems move heavy objects past stationary metal arms, such as robotic arms on a guillotine production line, for example.
How do Forklifts Work?
A forklift is a type of material handling equipment used to move or lift heavy objects. Invented in the early 1900s, forklifts are now widely used in factories, warehouses, and other commercial settings. To drive a forklift, the operator uses a winch to pull up, down and side to side. A chain hangs off the front of the vehicle, allowing the operator to lift objects onto or off of it. Most electric forklifts work off their batteries. A forklift safely runs on a maximum of 20 volts, which is similar to the operating voltage of a standard car battery.
Most modern electric forklifts have batteries that are at least 80 percent charged before they are used. If a problem arises and the operator can go anywhere but is forced to ground-floor level, they should protect themselves and include safety measures like first aid kits and fire extinguishers in their box or toolbox.
Fierce Forklift Company has developed an extensive line of industrial portable protective clothing for forklifts drivers ranging from heavy duty oil industry aprons and floor mats to long sleeve shirts and long johns to keep workers safe while they’re moving objects up to and around 33,000 pounds.
According to the United States Occupational Safety and Health Administration (OSHA), no single aspect of forklift safety should be ignored in order to ensure the workers’ safety. Attaching a reflective barrier, conducting equipment inspections every 30 minutes, and keeping forklift operators up to date with safety training are just three of the ways in which forklift operators can safeguard against potential accidents.
Personal Protective Equipment – Organsight And Lifting Encumbrances: Detectors & Test Strips
One of the most important pieces of forklift safety apparel today at all levels is an organ fit check detector. They come in two types, machine use detectors and general industry radiation based detectors that
Why Should You Buy a Forklift?
A forklift is an essential material handling equipment you should consider owning if you operate a business or are in the construction industry. Forklifts can move large loads around quickly and efficiently which makes them ideal for tasks such as moving heavy construction materials.
Another great reason to buy a forklift is that they are versatile machines. They can be used for lifting, moving and stacking items, making them perfect for warehouses and manufacturing plants.
If you’re looking for a reliable, efficient machine that can help you move bulky items around quickly, a forklift is the perfect choice.
Performance, Capacity, Safety
forklift capacity is a measure of how much material the forklift can handle at one time. The higher the capacity, the more material the forklift can move in a given time. Most forklifts have a capacity of around 20 tons.
For those reasons, manufacturers typically build forklifts with capacities between 10 and 20 tons. Forklifts that are built for heavier loads typically have capacities between 30 and 50 tons. The biggest forklift ever made had a capacity of 150 tons!
However, not all material handling tasks require a forklift with a largecapacity. For example, loading and unloading pallets from a truck requires less weight than moving materials from one room to another. So if you don't need a forklift that can move massive loads, you may be able to get by with a smaller model that has a lower capacity.
A safety feature that is common on all forklifts is anti-lock brakes. This system prevents the forklift from tipping over when the wheels stop spinning because it will prevent the forks from lifting off of the ground. It's important to keep in mind that anti-lock brakes only work when the forks are legitimately locked in place; they will
What to Consider When Buying?
When it comes to selecting a material handling equipment (MHE), there are several things you should consider. Below are a few key factors:
Size and Capacity
For forklift operators, the first consideration is the size and capacity of the machine. While many commercial models offer capacities in excess of 20,000 pounds, there are models available with capacities as low as 2,000 pounds. Elements to consider when choosing a MHE include: The height of the forks; how high the rails are off the ground; and how many tiers the machine can lift.
Type of Machine
The next key consideration when selecting a MHE is type. There are three main types of forklift machines: Reach, Telescopic and Pivot. Each has its own benefits and drawbacks that should be considered when making your selection.
Reach Machines
A reach machine is designed for small or narrow spaces, such as warehouses or customer areas in retail settings. They have short forks that extend out from the front of the machine and allow for easy access to tight spaces. Reach machines can only lift objects that are located at or below eye level, making them difficult to use for loading or unloading large items.
Incidental Costs associated with Purchase of Material Handling Equipment
Forklift accidents have become more common as the industry has evolved. Forklift operators are at a higher risk for injury, and often times the equipment is to blame. Below are some of the more common incidental costs associated with forklift accidents:
-Medical Bills: The majority of forklift-related injuries require professional medical care. This can range from minor scrapes and bruises to broken bones and major head injuries. Injuries sustained from forklift accidents can be extremely costly, both in terms of time lost away from work, and financial compensation.
-Lost Work Time: Many forklift operators spend a large chunk of their day loading and unloading materials. When an accident happens, those hours are lost forever. Not only that, but if the accident causes an injury, that individual may need to take time off work to heal. This can seriously hamper an individual's career growth potential and financial stability.
-Repairs and Maintenance: Forklifts are expensive machines, and as they get older they tend to require more repairs and maintenance. Those costs can add up quickly, especially if the machine is required to be taken out of service for an extended period of time.